In a region as industrially advanced and environmentally demanding as the UAE, protecting infrastructure is not just a matter of maintenance—it’s a strategic imperative. Among the most effective ways to extend the lifespan of industrial equipment is rotolining, a process that applies a protective layer of polyethylene (PE) to the internal surfaces of pipes, tanks, and components.
At Al-Hilal Plastics, we provide expert rotolining services in Dubai, customized for industrial use across sectors like oil & gas, water treatment, marine, and chemical processing. Here’s why your facility should consider rotolining a non-negotiable part of your infrastructure strategy.
1. Outstanding Corrosion Resistance
One of the biggest threats to industrial infrastructure in the UAE is corrosion, caused by exposure to seawater, acids, alkalis, and chemicals. Whether it’s a storage tank or a process pipeline, unlined metal surfaces degrade quickly in such environments.
Rotolining forms a continuous, seamless PE barrier that resists corrosion at the molecular level, protecting your equipment from internal degradation and chemical attack. This is especially critical for:
- Seawater handling systems
- Chemical storage tanks
- Acid-processing lines
- Wastewater treatment units
2. Significant Cost Savings Over Time
While the upfront cost of rotolining may seem like an investment, the long-term savings are substantial. Rotolined components last significantly longer and require fewer repairs, inspections, and replacements. That means:
- Less downtime
- Reduced labor and maintenance costs
- Fewer emergency shutdowns
- Greater operational continuity
Rotolining ensures your infrastructure works harder and lasts longer.
3. Extended Equipment Lifespan
A properly rotolined tank or pipe can outlast unprotected equipment by several years, even in harsh conditions. The polyethylene layer acts like armor, shielding the substrate from all forms of chemical and environmental wear. At Al-Hilal Plastics, our rotolining process can accommodate:
- Pipe diameters from 1” to 42”
- Elbows, flanges, hoppers, and custom fittings
- Thicknesses between 2mm and 8mm
Whether your system is basic or highly specialized, we’ve got the capabilities to protect it.
4. Compliance with Safety and Environmental Standards
UAE industries operate under strict safety, quality, and environmental regulations. Rotolining helps you stay compliant with local and international standards. At Al-Hilal Plastics, we follow established testing and QA/QC procedures, including:
- SSPC SP 10 surface preparation
- ASTM G62 electrostatic testing
- ISO 8502-9 salt contamination test
- ASTM D3167 adhesion test
- Client-specific specifications, including Saudi Aramco SAMSS-0026
This ensures peace of mind and enhances your reputation for safety and quality assurance.
5. Versatility Across Industrial Applications
Rotolining is not just for tanks—it’s used across an entire ecosystem of industrial components. We offer rotolining services for:
- Ballast Water Treatment Systems (BWTS)
- Pressure vessels
- Silos
- Drainage systems
- Heat exchangers
- Mixing chambers and more
If it holds or moves fluid, it can—and should—be rotolined.
Conclusion
In a challenging operating environment like the UAE, rotolining isn’t optional—it’s essential. From extending your equipment’s lifespan to ensuring regulatory compliance and cost control, rotolining delivers value on every front.
At Al-Hilal Plastics, we combine advanced technology with deep industry expertise to offer Dubai’s most reliable rotolining services. Whether you’re setting up a new facility or upgrading an existing one, we’re here to protect your investment.
Start protecting your infrastructure today—talk to our team about a custom rotolining solution that fits your facility’s needs.